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ASTEO R&DASTEO R&DASTEO R&DASTEO R&D
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    • Injection Molds
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sub background Injection and Blowing Molds

Product Range

PREFORM Molds

Preforms

Closures Molds

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PET Bottle Molds

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HDPE Bottle Molds

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Product Design Process

PRE-DESIGN PROCESS

Some basic information is needed before starting the mold design which is the place of use of the product, the raw material which will be used in the production, the information about the machine to which the mold will work and the planned production period / amount.

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DESIGN STAGE

The process which starts with the analysis of the model to be done with the help of 3D scanners with the smallest details is continued through the CAD program. The design of the part is completed taking into consideration the criteria specified in the first stage.

3dScanner

POST-DESIGN PROCESS

With the help of the analysis program, all the physical properties of the part are analyzed and if necessary, it is produced with 3D printers and presented to the customer approval. In accordance with the demands of the customers, the required resins are made and the mold design phase is started.

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Mold Design Process

MOLD MATERIAL SELECTION

Since the selection of the materials to be used in the mold production is the biggest factor that affects the cost, it must be selected according to the characteristics of the part to be produced and the duration of the mold to be used in production.

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DESIGN PROCESS

The most important factors in the mold design process are; Shaping of Gating System, Positioning / Sizing of Inputs and Gas Channels and designing of Cooling System.

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MOLD ANALYSIS

The mold, whose design is completed, is evaluated with the help of the analysis program before production. Simulation values of materials to be used in mold manufacturing, cooling system and product to be produced etc. is submitted to production approval.

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PRODUCTION PROCESS

The manufacturing process, which takes place in the CNC workshop, Universal workshop and surface treatment centers, is completed with zero error target in production within the tolerances determined in the design processes. The main methods used in the surface treatment center are; grinding, sand blasting, vibration and anodizing.

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QUALITY CONTROL

Every part of production is controlled by taking into consideration the tolerances given before the installation. The assembly of the mold is completed with the approved parts. With the final checks on the mold, the sample is sent to the production upon request.

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TEST AND SAMPLE PRODUCTION

The sample production and records made in line with customer demands ensure that process-related errors are not seen as mold defects. The biggest advantage of this method is that it prevents the additional logistics costs that may arise after shipment.

Water factory - Water bottling line for processing and bottling pure mineral water into small bottles.
Injection Molds
Blowing Molds
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About ASTEO R&D

ASTEO R&D is an organization that provides service in production, know-how methods in the sectors such as industry, informatics, aviation and energy sectors. Target market with the approach of the whole world, it aims to maintain its place among the ‘pioneer organizations’ with its innovative products and applications in all the countries it serves, and to be an indispensable organization in the construction of the future.

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Contact Us

Head Office: Kenan Evren Bulvarı 01170 79030 Sk. No: 8/4, Çukurova/ADANA/TÜRKİYE
Phone: 0090 8502833527

Factory: Yeşiloba Mah. Met.San.Sit. 15.Blok No:45,
Seyhan/ADANA/TÜRKİYE
Phone: 0090 3224289631

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E-Mail:
info[at]asteord.com
hrm[at]asteord.com
purchasing[at]asteord.com

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